{"id":29,"date":"2009-11-25T19:34:18","date_gmt":"2009-11-25T18:34:18","guid":{"rendered":"https:\/\/pa3csg.nl\/?page_id=29"},"modified":"2018-02-06T10:08:46","modified_gmt":"2018-02-06T09:08:46","slug":"pcb-low-pass-filters","status":"publish","type":"page","link":"https:\/\/pa3csg.nl\/?page_id=29","title":{"rendered":"PCB low pass filters"},"content":{"rendered":"<p>In a discussion I had with Peter, SM2CEW and Graham, F5VHX, the idea grew to make simple low pass filters. Simple but suitable for fairly high power. The idea originated from a design by M.W. Cook, AF9Y. The scan of the article gives no details about the magazine it originates from.<\/p>\n<p>He describes an simple low pass filter, according to his finding suitable for 2 kW power. Off course I didn&#8217;t have the same PCB material available as he did, but a short search on the internet provided the formulas to calculate the capacitance. Even a online PCB capacitance calculator popped up <a title=\"PCB capacitance calculator\" href=\"http:\/\/www.daycounter.com\/Calculators\/Plate-Capacitor-Calculator.phtml\" target=\"_blank\">HERE<\/a><\/p>\n<p>The schematic presented by AF9Y<\/p>\n<p><img loading=\"lazy\" class=\"wp-image-1169 aligncenter\" src=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/AF9Y_schema-300x147.jpg\" alt=\"AF9Y_schema\" width=\"733\" height=\"359\" srcset=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/AF9Y_schema-300x147.jpg 300w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/AF9Y_schema-600x294.jpg 600w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/AF9Y_schema-1024x502.jpg 1024w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/AF9Y_schema.jpg 1059w\" sizes=\"(max-width: 733px) 100vw, 733px\" \/><\/p>\n<p>My prototype of the 144 PCB LP filter<\/p>\n<p><img loading=\"lazy\" class=\"wp-image-1170 aligncenter\" src=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1-300x225.jpg\" alt=\"144-top\" width=\"737\" height=\"553\" srcset=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1-300x225.jpg 300w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1-600x450.jpg 600w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1-1024x768.jpg 1024w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1-678x509.jpg 678w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1-326x245.jpg 326w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1-80x60.jpg 80w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144-top-1.jpg 1791w\" sizes=\"(max-width: 737px) 100vw, 737px\" \/><\/p>\n<p>The measured results can be seen here. Special thanks go to Jack, PE1KXH<\/p>\n<p><img loading=\"lazy\" class=\"wp-image-1171 aligncenter\" src=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF2D-300x264.jpg\" alt=\"2MLPF2D\" width=\"808\" height=\"711\" srcset=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF2D-300x264.jpg 300w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF2D-600x528.jpg 600w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF2D.jpg 708w\" sizes=\"(max-width: 808px) 100vw, 808px\" \/><\/p>\n<p><img loading=\"lazy\" class=\"wp-image-1172 aligncenter\" src=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF10D-300x264.jpg\" alt=\"2MLPF10D\" width=\"839\" height=\"738\" srcset=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF10D-300x264.jpg 300w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF10D-600x528.jpg 600w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/2MLPF10D.jpg 708w\" sizes=\"(max-width: 839px) 100vw, 839px\" \/><\/p>\n<p><img loading=\"lazy\" class=\" wp-image-1173 aligncenter\" src=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144lpf-foto-224x300.jpg\" alt=\"144lpf-foto\" width=\"490\" height=\"656\" srcset=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144lpf-foto-224x300.jpg 224w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/144lpf-foto.jpg 800w\" sizes=\"(max-width: 490px) 100vw, 490px\" \/><\/p>\n<p>As you can see the losses are very low and the attenuation on the harmonic frequencies are very good especially for such a simple filter. This filter was never tested on high power (&gt;300W)<\/p>\n<p>The breakdown voltage of modern teflon based PCB materials is very high, many kilovolts! Never try this with ordinary FR10 board unless you want to make some serious &#8220;smoke signals&#8221;.<\/p>\n<p>Several low pass filters were build and the results were very good. I didn&#8217;t test the 50 MHz version or the 144 MHz version on high power, but the HF filter has been in service for a few years now without any trouble.<\/p>\n<p>The 50 MHz version was based on a design found <a href=\"http:\/\/www.realhamradio.com\/DC_54_mhz_lowpass_filter.htm\" target=\"_blank\">HERE<\/a> A picture of the 50 MHz version is below. I never used this filter but it had similar results on the bench as the original design.<\/p>\n<p><img loading=\"lazy\" class=\"wp-image-1174 aligncenter\" src=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/50lpf-foto-300x183.jpg\" alt=\"50lpf-foto\" width=\"748\" height=\"456\" srcset=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/50lpf-foto-300x183.jpg 300w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/50lpf-foto-600x365.jpg 600w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/50lpf-foto.jpg 800w\" sizes=\"(max-width: 748px) 100vw, 748px\" \/><\/p>\n<p>I soldered the unetched side of the board to a tin plate in order to use it as a cooling plate. I never had any trouble with the HF version at 1.2kW.<\/p>\n<p>Below a photo of the 30 MHz version. If you look closely on the left and right inductor there are some small capacitors. These are normal 100V ceramic capacitors. I didn&#8217;t expect them to hold the power, but they did! A spice simulation showed also that they should &#8220;survive&#8221;.<\/p>\n<p><img loading=\"lazy\" class=\"wp-image-1175 aligncenter\" src=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/30lpf-foto-300x180.jpg\" alt=\"30lpf-foto\" width=\"760\" height=\"456\" srcset=\"https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/30lpf-foto-300x180.jpg 300w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/30lpf-foto-600x360.jpg 600w, https:\/\/pa3csg.nl\/wp-content\/uploads\/2009\/11\/30lpf-foto.jpg 800w\" sizes=\"(max-width: 760px) 100vw, 760px\" \/><\/p>\n<p>There is enough software around for calculating filters. You can have your play with it. Don&#8217;t try to get &#8220;the most&#8221; from your filters but go for an extra stage if you need more attenuation. Use the online capacitance calculator to get the dimensions for your specific PCB material.<\/p>\n<p>Have fun!<\/p>\n","protected":false},"excerpt":{"rendered":"<div class=\"mh-excerpt\"><p>In a discussion I had with Peter, SM2CEW and Graham, F5VHX, the idea grew to make simple low pass filters. Simple but suitable for fairly <a class=\"mh-excerpt-more\" href=\"https:\/\/pa3csg.nl\/?page_id=29\" title=\"PCB low pass filters\">[&#8230;]<\/a><\/p>\n<\/div>","protected":false},"author":1,"featured_media":880,"parent":0,"menu_order":70,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"categories":[39],"tags":[],"_links":{"self":[{"href":"https:\/\/pa3csg.nl\/index.php?rest_route=\/wp\/v2\/pages\/29"}],"collection":[{"href":"https:\/\/pa3csg.nl\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/pa3csg.nl\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/pa3csg.nl\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pa3csg.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=29"}],"version-history":[{"count":4,"href":"https:\/\/pa3csg.nl\/index.php?rest_route=\/wp\/v2\/pages\/29\/revisions"}],"predecessor-version":[{"id":1176,"href":"https:\/\/pa3csg.nl\/index.php?rest_route=\/wp\/v2\/pages\/29\/revisions\/1176"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pa3csg.nl\/index.php?rest_route=\/wp\/v2\/media\/880"}],"wp:attachment":[{"href":"https:\/\/pa3csg.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=29"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pa3csg.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=29"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pa3csg.nl\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=29"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}